Electronics FPCB Coverlay Solutions

Today’s commodity and technical electronic devices demand compact electrical subsystems which operate with exceptional performance and efficiency. One area where manufacturers are continuing to push the technological letter and realize more complex configurations is in the generation of flexible printed circuit boards (FPCBs). This is a challenging workflow composed of multiple steps, each of which carries a significant risk of defects. The FPCB coverlay process is an offshoot of PCB lamination which involves the complete encapsulation of the intricate device in a protective, insulating film.

Why Choose FPCB Coverlays?

Single-layer FCPB production is unfortunately associated with high defect rates which can have a significant impact on the bottom line, resulting in high rates of failure and material wastage. Choosing an appropriate FPCB coverlay can dramatically reduce those defect rates and enable more consistent batch processing with longer runs between mandatory maintenance and cleaning.

Partner Success Story—Smooth Surface, Longer-Lasting Release, Improved Production Yield

A partner who was suffering the aforementioned issues in their single-layer FCPB production runs made significant changes to their process, trialing the VERSIV^™ solution SR010-2 X release liner. Our solution is super smooth with the longest-lasting release performance of our entire product line. After the trial period, the client revisited their FPCB defect rates and found a significant reduction of spot defects, plus a greater quality surface finish and an overall improvement in batch-to-batch consistency.

Learn more about our release solutions. Or if you have any specific questions, contact a member of the team today.

Learn more about our Electronics solutions

PTFE Coated Fabrics

VERSIV™ non-stick release, barrier protection, friction control, and dielectric control insulation solutions are used in the food, energy, medical and electronics sectors. They are ideal for manufacturers who want to optimize performance and efficiency in challenging processes and operational environments.

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Silicone Coated Fabrics

Resistant to failure in high-flex applications, Silicone Coated Fabrics are used in belting projects, gasketing material, and silicone release cloths for heat sealing and welding applications. They can also be manufactured with a grippy surface and can be used in direct food contact.

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TCK Coated Aramid

Used in open mesh dryer belt applications and fabrics where high tensile and tear resistance are essential, TCK Coated Aramid is ideal for moist or wet environments. Extremely resistant to strength loss after flex folding and lighter weight styles retain their strength.

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